行星減速齒輪箱制(zhi)(zhi)造(zao)工藝(yi)的(de)(de)特點主要包括機(ji)械制(zhi)(zhi)造(zao)工藝(yi)和(he)行(xing)(xing)星減(jian)(jian)(jian)速(su)(su)(su)齒輪(lun)(lun)箱(xiang)專門工藝(yi)兩(liang)類.隨(sui)著行(xing)(xing)星減(jian)(jian)(jian)速(su)(su)(su)齒輪(lun)(lun)箱(xiang)新結構(gou)和(he)生(sheng)產技術的(de)(de)不斷發展，深圳市(shi)兆(zhao)威(wei)機(ji)電股(gu)份有限(xian)公司在行(xing)(xing)星減(jian)(jian)(jian)速(su)(su)(su)齒輪(lun)(lun)箱(xiang)制(zhi)(zhi)造(zao)工藝(yi)中也大量(liang)使用著精密(mi)機(ji)械、儀(yi)器儀(yi)表(biao)、電子(zi)工業和(he)自動化技術，形成了有立(li)特色的(de)(de)行(xing)(xing)星減(jian)(jian)(jian)速(su)(su)(su)齒輪(lun)(lun)箱(xiang)生(sheng)產技術分支。 

  其主(zhu)要特點是:  

  a.行星減速齒輪箱不(bu)斷涌現(xian)，要求(qiu)工(gong)藝方(fang)法不(bu)斷更新(xin).工(gong)藝技術不(bu)斷提(ti)隨著新(xin)結構(gou)的不(bu)斷涌現(xian)和產品系(xi)列化、零部件(jian)通用(yong)(yong)化程度的提(ti)，要不(bu)斷開辟(pi)新(xin)工(gong)藝的研究與應用(yong)(yong)。如采用(yong)(yong)少切(qie)削(xue)、無切(qie)削(xue)工(gong)藝。包括(kuo)粉末冶金(jin)、精(jing)沖(chong)、冷(leng)擠壓、卷焊、印刷電(dian)路和機械化自動化加工(gong)、流水作(zuo)業等。 

  b.行星減速齒(chi)輪箱制(zhi)造(zao)(zao)(zao)工藝(yi)技(ji)術面(mian)微型減速電(dian)(dian)機(ji)制(zhi)造(zao)(zao)(zao)工藝(yi)包括(kuo)鐵(tie)心制(zhi)造(zao)(zao)(zao)、繞組制(zhi)造(zao)(zao)(zao)、塑料件制(zhi)造(zao)(zao)(zao)、表面(mian)涂覆、絕緣與裝配(pei)等(deng)(deng)。還大(da)量用到機(ji)械加(jia)(jia)工、粉末壓(ya)制(zhi)、電(dian)(dian)子線路(lu)、電(dian)(dian)加(jia)(jia)工、焊(han)接、精密(mi)沖壓(ya)、冷(leng)擠壓(ya)、梢(shao)密(mi)測試(shi)等(deng)(deng)生(sheng)產(chan)(chan)技(ji)術。要求(qiu)發展專用生(sheng)產(chan)(chan)設備，合(he)理組織(zhi)化生(sheng)產(chan)(chan).特別(bie)一些比較好的生(sheng)產(chan)(chan)工藝(yi)，如模具制(zhi)造(zao)(zao)(zao)、鑄(zhu)造(zao)(zao)(zao)、塑料件制(zhi)造(zao)(zao)(zao)等(deng)(deng)。 

  c.行星(xing)減速齒輪(lun)箱作為系統元件(jian)，要求可(ke)靠性和(he)(he)尺寸精(jing)度(du)即(ji)要求電機(ji)的磁路對稱(cheng)。電路平(ping)衡(heng)，定、轉(zhuan)子(zi)同(tong)軸(zhou)度(du)誤(wu)(wu)差(cha)小(xiao)，定、轉(zhuan)子(zi)沖(chong)片(pian)梢分度(du)誤(wu)(wu)差(cha)和(he)(he)累計誤(wu)(wu)差(cha)小(xiao)到(dao)幾個(ge)角(jiao)分，配(pei)合尺寸精(jing)度(du)一般(ban)要達到(dao)1T5-‘-1T6級(ji)，零部件(jian)的形位(wei)誤(wu)(wu)差(cha)小(xiao)，適于采用情度(du)自(zi)動化加(jia)(jia)工(gong)設備和(he)(he)自(zi)動檢測系統，以零部件(jian)加(jia)(jia)工(gong)的精(jing)度(du)和(he)(he)一致(zhi)性。 

  生(sheng)(sheng)產(chan)(chan)(chan)過程(cheng)(cheng)(cheng)(cheng)和(he)工(gong)(gong)(gong)(gong)藝(yi)過程(cheng)(cheng)(cheng)(cheng)行星減速齒(chi)輪箱制造的(de)(de)生(sheng)(sheng)產(chan)(chan)(chan)過程(cheng)(cheng)(cheng)(cheng)一(yi)(yi)(yi)般(ban)是(shi)指從計劃(hua)到(dao)產(chan)(chan)(chan)品包裝(zhuang)的(de)(de)過程(cheng)(cheng)(cheng)(cheng)。生(sheng)(sheng)產(chan)(chan)(chan)過程(cheng)(cheng)(cheng)(cheng)一(yi)(yi)(yi)般(ban)包括:材料前期的(de)(de)準備(bei)工(gong)(gong)(gong)(gong)作、檢查電(dian)機驗收工(gong)(gong)(gong)(gong)作;工(gong)(gong)(gong)(gong)藝(yi)方案設(she)計與比較;技術文件(jian)的(de)(de)制定與發出;工(gong)(gong)(gong)(gong)具、夾具、模具的(de)(de)設(she)計與準備(bei);零(ling)(ling)部(bu)(bu)(bu)件(jian)加工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)藝(yi)實施;組件(jian)和(he)成(cheng)品的(de)(de)裝(zhuang)配與測試(shi);生(sheng)(sheng)產(chan)(chan)(chan)管理等(deng)。在現(xian)代(dai)化(hua)(hua)的(de)(de)生(sheng)(sheng)產(chan)(chan)(chan)中一(yi)(yi)(yi)般(ban)一(yi)(yi)(yi)個(ge)(ge)產(chan)(chan)(chan)品由(you)一(yi)(yi)(yi)個(ge)(ge)工(gong)(gong)(gong)(gong)廠負責，但是(shi)也可(ke)以由(you)工(gong)(gong)(gong)(gong)廠聯合完(wan)成(cheng)，以便于(yu)零(ling)(ling)部(bu)(bu)(bu)件(jian)的(de)(de)化(hua)(hua)和(he)化(hua)(hua)，在這(zhe)些零(ling)(ling)部(bu)(bu)(bu)件(jian)質量的(de)(de)前提下(xia)，提勞動(dong)生(sheng)(sheng)產(chan)(chan)(chan)率，降低產(chan)(chan)(chan)品成(cheng)本。行星減速齒(chi)輪箱生(sheng)(sheng)產(chan)(chan)(chan)過程(cheng)(cheng)(cheng)(cheng)和(he)其(qi)他產(chan)(chan)(chan)品生(sheng)(sheng)產(chan)(chan)(chan)過程(cheng)(cheng)(cheng)(cheng)一(yi)(yi)(yi)樣.也可(ke)以把(ba)整個(ge)(ge)生(sheng)(sheng)產(chan)(chan)(chan)過程(cheng)(cheng)(cheng)(cheng)看成(cheng)是(shi)一(yi)(yi)(yi)個(ge)(ge)“系統”，從而進(jin)行科學的(de)(de)全面安排(pai)和(he)管理，并把(ba)它(ta)作為一(yi)(yi)(yi)個(ge)(ge)“生(sheng)(sheng)產(chan)(chan)(chan)系統工(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)”，借助電(dian)子計算(suan)機進(jin)行分析(xi)和(he)控制，得到(dao)佳的(de)(de)技術經濟(ji)效果，使生(sheng)(sheng)產(chan)(chan)(chan)管理現(xian)代(dai)化(hua)(hua)。工(gong)(gong)(gong)(gong)藝(yi)過程(cheng)(cheng)(cheng)(cheng)是(shi)生(sheng)(sheng)產(chan)(chan)(chan)過程(cheng)(cheng)(cheng)(cheng)中基本、重要(yao)的(de)(de)一(yi)(yi)(yi)部(bu)(bu)(bu)分.具體講.常把(ba)生(sheng)(sheng)產(chan)(chan)(chan)過程(cheng)(cheng)(cheng)(cheng)中直接改變工(gong)(gong)(gong)(gong)件(jian)形狀尺寸、物理性質和(he)裝(zhuang)配關系，直至變為產(chan)(chan)(chan)品的(de)(de)過程(cheng)(cheng)(cheng)(cheng)叫做工(gong)(gong)(gong)(gong)藝(yi)過程(cheng)(cheng)(cheng)(cheng). 

  行(xing)星減(jian)速齒輪箱(xiang)制造的工(gong)藝(yi)過(guo)程(cheng)又可(ke)分為(wei)機械加工(gong)、沖壓、鑄造、絕緣處(chu)理、熱處(chu)理、塑壓、繞(rao)嵌線、裝(zhuang)配(pei)、測試等(deng)專(zhuan)門(men)的工(gong)藝(yi)過(guo)程(cheng)。每種工(gong)藝(yi)過(guo)程(cheng)又分為(wei)若干工(gong)序。工(gong)藝(yi)過(guo)程(cheng)的重要(yao)性，一方(fang)(fang)面它(ta)是組(zu)織(zhi)生產的基礎，是工(gong)件(jian)加工(gong)的基本依靠，它(ta)將影響產品質量(liang)、勞動生產率(lv)和(he)設(she)備(bei)利(li)用率(lv)。另(ling)一方(fang)(fang)面工(gong)藝(yi)過(guo)程(cheng)也是廠房設(she)計、工(gong)藝(yi)路線安排等(deng)的主要(yao)依據。 

? 深圳市兆威機(ji)電(dian)股份有限公司為大(da)(da)家(jia)帶來(lai)的行(xing)星齒輪減(jian)速機(ji)的主要特點和生產(chan)過程與工藝一些簡(jian)單的介紹(shao)，希望(wang)能(neng)為大(da)(da)家(jia)帶來(lai)幫(bang)助。